Why are we hearing so much about LEDs today?
LEDs
have been around since the 1960s, but they are just now reaching the
levels of luminous output and power that open the door to more
applications. For example, today's commercially available LEDs offer
energy efficiency, maintenance savings, impact resistance, durability,
and other benefits for traffic signals, exit signs, and other specialty
applications. White LEDs are approaching performance levels that make
them attractive for use in automobiles, aircraft, and elevators. For
most general illumination applications, however, current LEDs cannot
yet compete with traditional sources on the basis of performance or
cost. More research is needed to increase the efficiency and decrease
the cost of LED technologies.
How long will
it take before we see energy-efficient, cost-competitive, white-light
products on the market?
DOE's SSL R&D plan spans 20 years (2000-2020),
and includes three components: Core Technology Research, Product
Development, and Commercialization Support activities. The good news is
that tremendous progress is being made, faster than originally
anticipated. Researchers have already improved the efficacy of white
LEDs to approximately 50 lumens per watt, almost four times more
efficient than incandescent sources. Costs are still high, but continue
to drop significantly, from approximately $250/kilo-lumen in 2004 to
around $50/kilo-lumen in 2006 (based on manufacturer estimates for
volume purchase). For comparison, conventional light sources
(incandescent, fluorescent) cost around $1/kilo-lumen.
There
already appear to be a lot of white-light LED products available
now… what should I look for?
Some
of the LED products available today are marketed as
“energy-efficient,”
but actually have very low light output compared to typical light
sources. The combination of high price and low light output may
actually make them a poor replacement for current technology. It is
important to compare new LED products to the most efficient
conventional technology (such as fluorescent, incandescent, or metal
halide) that could be used in your specific application. The following
checklist will help you determine if an LED product is right for your
application:
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Ask how many watts the product consumes
and how many lumens of light it produces. Lumens per
watt (lpw) is the commonly used measure of how efficiently a light
source is converting electricity into useable light. For comparison,
incandescent lamps typically produce 12-15 lumens per watt of electric
power. Compact fluorescent lamps (CFLs) produce at least 50 lumens per
watt. Currently available high-brightness LEDs can produce about 30-35
lumens per watt.
In task lighting applications, LEDs may be able to
provide enough light on the task, even though the total lumens are less
than comparable incandescent or fluorescent sources. This is because
LEDs emit light in a less diffuse pattern than conventional light
sources. In contrast, standard incandescent bulbs and fluorescent lamps
emit light in all directions, and much of the light output is absorbed
inside the fixture or escapes in an unintended direction.
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Evaluate the cost. For comparison, a 75-watt
incandescent light bulb typically produces about 1,000 lumens and costs
less than $1. The problem is, it only lasts about 1,000 hours and only
converts about 5% of the electricity it consumes into light (the rest
is wasted as heat). A comparable CFL is 5 times more efficient, lasts
10,000 hours, and costs less than $5. So the conventional light sources
cost around $1 per thousand lumens. Today's white LED products cost
more than $50 per thousand lumens. But that's only part of the story.
If you have lights that are on most of the time, or in a hard-to-reach
area, LEDs could save significant maintenance and energy costs. |
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Assess the need for unique LED features.
In some applications, the extra durability that LEDs can provide is
worth a higher purchase price. Outdoor pathway and step lighting is an
example of a sensible application for today's white LEDs. They provide
a small amount of light right where it's needed, and can be powered by
solar cells, eliminating the need for running wire outdoors. They are
also good for applications where vibration typically leads to early
failure of conventional light sources. Being a solid-state device, LEDs
are highly resistant to damage caused by vibration. |
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Check the color of white LEDs. If you've ever tried to
match white paint, you know there are actually many shades of white.
There is a similar issue with lighting. White light varies from
“warm” or more yellow/gold in appearance, to
“cool” or more blue. Today's white LEDs are
typically “cooler” and bluer, even compared to
fluorescent sources. Further, there is a trade-off between efficiency
and color. The “warmer” colored white LEDs provide
less light per watt of electricity consumed, compared to the
“cooler” white LEDs. |
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Get a sample of the product if possible, so you can evaluate it
yourself. Because of the current lack of standardized
testing procedures and product specifications among LED product
manufacturers, there is not yet a reliable way to compare product
performance based on information provided by the manufacturer. The best
way to assess a product you are considering is to ask for a sample. |
Do LEDs
really last 50,000 hours? 100,000 hours?
There is no simple answer to this question. Considering that 100,000
hours is more than 11 years of 24/7 operation, it's difficult to do
life testing on these products! However, SSL researchers have developed
ways to estimate LED life, based on shorter test periods. Unlike other
light sources, LEDs don't typically “burn out;”
they simply get dimmer over time. Although there is not yet an official
industry standard defining “life” of an LED, the
leading manufacturers report it as the point at which light output has
reached 70% of initial light output. Using that definition, the best
white LEDs have been found to have a useful life of around 35,000 hours
(that's four years of continuous operation). LED lifetime is strongly
dependent on appropriate electrical and thermal design of the fixture
or system. While LEDs do not emit heat in the form of infrared
radiation (IR), they do generate conductive heat that must be managed
in order for the LED to maintain expected light output. Reputable LED
manufacturers provide detailed electrical and thermal design
specifications. When considering an LED-based fixture or system, it may
be worthwhile to ask about the type of LEDs used and what provisions
the product manufacturer has made for heat management.
Source: U.S. Department of Energy
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